For fully automatic winding machines to have normal and stable operation, the basic condition is the need for a stable power supply. Only a stable power supply can be used as the basis for better operation and use of an automatic winding machine. Why do you say that?
The normal operation of the winding machine needs many factors to support, among which the power supply is a very important link. The controller plays a decisive role in the winding machine. It is the core of the automatic winding machine. The stability of the power supply directly affects the normal running of the controller. The power supply in the factory often suffers from surges and voltage instability. Environment, these are all factor.
The controller is responsible for the overall operational control of the winding machine and the power supply of some parts. If the unstable power grid interference, is easy to appear black screen, components are out of control, and crash, so in use of an automatic winding machine to always maintain the stability of the power supply.
Winding machines in the process of use will inevitably encounter some failures, such as electrical, mechanical, transmission, pneumatic (if any), and other common failures. So what are the basic maintenance methods of an automatic winding machine?
1. Spare parts replacement strategy
During the maintenance of the winding machine, replace the suspected faulty parts with good spare parts. Maintenance personnel can use this method to quickly diagnose the fault range after the basic judgment of the cause of the fault, so that the winding machine quickly put into normal operation, and then send the damaged parts back for maintenance, that is the common troubleshooting method at present.
2. Strategies for improving environmental quality
For some rare faults, if the cause cannot be found by the elimination and replacement method, it is often necessary to start from the surrounding environment. The environment is generally divided into power supply and space. The power supply can be improved by using a regulated isolated power supply to improve power supply fluctuations. For some high-frequency interference from the power supply, the method of capacitor filtering can be used. These precautions can be used to reduce power failures, and increase and check for good grounding. It is also very necessary.
3. Use each adjustable component strategy
It is a simple and effective maintenance method to adjust the winding tension, screen voltage, starting position of the wireframe, and other adjustable parts. By adjusting the adjustable part, you can correct some harmless faults. For example, a company repairs a winding machine that has been used for many years. The system display screen is dim, but it is normal after adjusting the power supply voltage of the screen.
Preparation of trial operation plan and strategy
Writing a reasonable program and running it successfully is the basis of judging whether the whole system is good or not. Incorrect setting of certain winding parameters may result in system failure or functional ineffectiveness, sometimes resulting in downtime due to user program errors. You can write a pilot program to check and correct errors in user programs to ensure that they work properly.
Reset the strategy of the whole machine
Under normal circumstances, a hardware reset or system power switch can be used to clear the whole machine fault caused by the instantaneous fault of the winding machine. If the voltage in the working storage area of the system is unstable, unplugging the circuit board or Undervoltage of the rectifier switch will cause confusion. Therefore, the system must be initialized and cleared. Before purging, you should note the current data backup record. If the fault persists after resetting and initialization, replace the hardware.
